OMNIMAX Capabilities

Advanced Manufacturing Capabilities

OmniMAX supports rapid JIT manufacturing for prototyping, R&D, and continued production. Leveraging advanced manufacturing concepts, and the latest releases of softwares, we are able to meet compressed deadlines, while not sacrificing quality. We are a full-stack manufacturing solution, capable from taking your requirements from protoype, all the way through full production.

OmniMAX supports rapid JIT manufacturing for prototyping, R&D, and continued production. Leveraging advanced manufacturing concepts, and the latest releases of softwares, we are able to meet compressed deadlines, while not sacrificing quality.

Industries

Built to Serve Critical Industries

Precision Machining, Assembly/Kitting, Inspection, Anodize/Chem-Film, Passivate, Heat Treat, Grinding, Wire/Sinker EDM, NDT (Non-Destructive Testing) – All secondary operations through NADCAP approved vendors.

Precision Machining

Precision Machining - In-house milling/turning of precision machined components from a limitless variety of subtrates, utilizing the latest evolution of equipment and techonologies to provide expedient and accurate deliveries.

Assembly/Kitting

Assembly/Kitting - An on-site value add service, grouping projects together into families/assemblies reduces the need for managing multiple suppliers, and offsets all-in cost of your product. You receive a fully finished assembly, rather than pieces, waiting for another supplier to ship ancillary components. Additionally, design and assembly defects are detected on the production floor, allowing for more rapid revision, so your parts arrive fully prepared.

Anodize/Chem-film

Anodize/Chem-film - Secondary operation, providing a corrosion resistant surface to non-ferrous materials.

Passivate

Passivate - Secondary operation, Passivation is an acid etch, or cleaning for stainless steels that removes free iron from the surface, generated in the manufacturing process. This provides another layer to corrosion prevention.

Heat Treat

Heat Treat - Secondary thermal operation, some steels are capable of enhanced hardness from their native state. Post machining, components may be heat treated to acheive the desired hardness per customer specification.

Surface Grinding

Surface Grinding - When flatness/parallelism/surface finish requirements are beyond that capable of conventional machining, we utilize surface grinding to meet your provided specifications. This is an incredibly accurate process to ensure your parts are in conformance.

Wire/Sinker EDM

Wire/Sinker EDM - Some components require EDM (Electrical Discharge Machining) due to either complexity, material hardness, or precision. EDM is a highly accurate, and less intensive operation especially when dealing with smaller features and geometries in hard materials.

NDT (Non-Destructive Testing)

NDT (Non-Destructive Testing) - Various types, Ultra-sonic inspection, dye penetrent inspection, x-ray, etc. There are many different inspection techniques to determine conformance of material substrate, pre machining & post machining.

Machining

Machining Processes

3-5 Axis Milling

4 axis Turning

Lights-out Machining

Production Machining

R&D Manufacturing

Prototyping

Reverse Engineering

Inspection

AS9102 Documentation

Capacity

Part Size, Weight, and Work-Envelope Limits

Milling:

Milling: (X) 84" x (Y) 40" x (Z) 30" - Max weight: 4,000 lbs

Turning:

Turning: 18" Diameter x 50" Long - Max Weight: 1,500 lbs

Secondary Services

In-house Secondary Services

Deburring, assembly/kitting, part mark, cleaning, packaging, polishing, vibratory deburr

Trusted Outsourced Services

Part mark, Special cleaning, anodize, chem-film, passivate, ultra-sonic inspection, dye penetrant inspection, x-ray inspection, shot-peen, sand-blast, large part vibratory deburr, Heat treatment, blanchard grinding, Wire/Sinker EDM, OD/ID Grinding, Specialized coating, powder coat, paint

Production

Production Volumes & Run Types

OmniMAX Aerospace supports a wide range of production requirements, from rapid prototyping and low-volume manufacturing to high-volume and repeat production. Our focus is on delivering precision-machined components while meeting demanding project timelines.

Prototype Production

Rapid prototyping for product development, testing, and R&D applications.

Low-Volume Production

Precision manufacturing for small batches, specialized components, and complex projects.

Manufacturing Engineering Support

expert programmers available to facilitate off-site CNC programming, automation integration, new product introduction, and production engineering.

Medium-Volume Production

Consistent manufacturing support for moderate production quantities.

High-Volume Production

Manufacturing solutions for larger production requirements.

Quality

Inspection and Quality Capabilities

FARO Quantum M-Max, with 10′ span, surface plate & tri-pod attachments. Polyworks inspection software. Manual gauging, surface profilometer, and height gauges. All final inspection gauging meets calibration requirements per Clause 7.1.5. of the AS9100 Rev D standard.

Aerospace/Customer Requirements Supported

ITAR Registered AS9100 certification scheduled for mid-January 2027

Industries and Applications

Space exploration, Satellites, Commercial aerospace, Naval ship-building, Oil & Gas, Heavy Equipment

Best-fit Project Profile

We excel parts that are large in size, with low volume and high mix. Additionally, we run toward exotic alloys, nickel alloys, super alloys, 6al4v, and other materials where most shops run away.

2. Work That Is Not a Fit

High volume comodity opportunities – OmniMAX is much more focused on providing a highly technical service to the customer, rather than consistent high volume production support.

Differentiation

Unique or Hard to-Find Capability

Large part machining, specialty in exotic alloys. We excel in the materials that other companies are afraid of. Stainless, nikckel alloys, 6al4v, super alloys, etc.

Get Started

LET'S WORK TOGETHER

Reach out! Ask the question, if we can’t be the answer, we know somebody that can, and we will happily point you that direction!